Production Facility
From cutting and coiling to wire, straightening and cutting to bending and welding, all tasks of converting the metal into wire ring are executed in-house by engineers and technicians in our two production plants. The manufacturing unit is installed with all requisite machinery to aid the experts perform such tasks and these machinery and equipment, include the following:
- Automatic Wire Bending & Cutting Machine
- Wire Straightener- 0.3 to 6 mm
- Power Press- 5T to 300T
- Resistance Welding (Automatic) Machines (3 MIG, 3 Electric Arc, and 1 TIG)
- Projection Welding Machine
- 2 Traub
- 2 Cutting Coiling Machines Developed in House
- 1 Coiling Machine Developed In House
- 2 Straightner & Cutter
In the tool room, we have installed machinery, like:
- 3 DRO Milling Machines M1TR (Pacmill)
- 2 Surface Grinders (Guru Arjun)
- 1 Lathe (Everest)
- Drilling Machine (Everest)
- 1 3-Axis Vertical Machining Centre
- 1 6D Wire Shaping CNC Machine
- 1 CNC Turning Centre
- 1 3-Axis Pipe Bending Machine
We also use other machines such as:
- 2 Compressors
- 1 Diesel Generator Set
- 1 Booster
- 1 Hand Grinder
- 1 Hand Dry Cutter
All the products when produced are measured to ensure its proper dimensions. For checking the minute details and specifications of these products, our engineers use following equipment:
- Height Gauge (Dial/Digimatic) 300 mm (Mitutoyo)
- Micrometer: 0-25 mm, 25-50 mm (Mitutoyo)
- Surface Plate: 1000mm*1500mm
- Vernier Calipers (Dial/Digimatic): 300 mm (Mitutoyo)
- Radius Gauge: 0-25mm
- Push Pull Gauge: 0-100 kgf
We also manufacture tools, like:
- Press tools
- Jigs & Fixtures
- Special Purpose Machine
- Assembly Line Automation
- Industrial Gauges
Quality
As an ISO 9001:2015 certified company, it follows all the regulations during manufacturing our range. Thus, the clients can be assured that the products are developed in lines with the internationally accepted standards. Our personnel check few of the products produced in the batch and only when the sample passes these tests, the complete batch is approved. The jigs and fixtures created undergo light testing LH and leakage testing RH. We also follow QCD fundamental in which Q stands for Quality; C stands for Competitive Priced Products; and D stands for Prompt Delivery.
Major Clients
We have served the jigs, fixtures, wire rings and other tool needs of many companies. We have listed the names of few of the loyal clients below:
- Lumax industries
- Lumax mannoh
- Neolite lightings pvt. Ltd.
- Alpha maier pvt.ltd.
- Vbros auto pvt. Ltd.
- Enco engineers combine pvt. Ltd.
- Mindarika
- Minda
- Rinder
- Nippon
- Polyplastics
Important Practices Followed:
- FIFO First In First Out
- Route Card System To maintain transparency.
- Kaizen
- Cause and Effect Diagram
- Change Management Recorded
- Abnormality Handling Recorded
- Regular Upgradation of Staff
- Regular Maintenance of Machines and Fixtures